đŸ˜± Haynes’ World: Brake Work Triggers VSC Warning!

From: Haynes - Tuesday Oct 17,2023 11:30 am
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Haynes' World is a regular feature that takes a look at what the staff at Haynes are doing with their vehicles. This time, Martynn has triggered a ‘VSC’ warning on his Lexus after working on the rear brakes.

Car: Lexus RX400h hybrid
Owner: Martynn Randall, Haynes Technical Editor

The RX’s annual MoT examinations are usually a breeze, with nothing worse than an occasional advisory about tyre wear. But this year there was a â€˜Nearside Rear Service brake binding but not excessively (1.2.1 (f))’ advisory. 

After jacking up the rear of the vehicle (supporting it securely with axle stands), and removing the nearside rear wheel, I could clearly see some discolouration of the disc. The brake had indeed been binding.

I unscrewed the guide pin bolts, and easily pulled the caliper from place, which suggested that the piston in the caliper wasn’t the problem. However, just to be sure, I used a retraction tool to fully push the piston back into the caliper body. It moved easily and smoothly, so no problem there.

Looking at the pads, I could see that the outer pad friction material was significantly thinner than the inner pad, which suggested it wasn’t moving freely.
Sure enough, the outer pad was well seized in the caliper mounting bracket, and took a few minutes of gentle persuasion before it would release.

With the pads and shims removed, all of the dirt and debris was cleaned away. The shims were refitted and new pads were slid into place. I refitted the caliper, lightly greased the guide pins bolts and tightened them to the specified torque.

I did the same on the other side of the vehicle, pumped the brake pedal a few times to move the pads against the discs, then checked that the pads weren’t binding any more – all good! I refitted the wheels, lowered the vehicle to the ground and tightened the bolts. 

Job done – or so I thought. Upon turning on the ignition, I was confronted by a ‘beep’ and a warning on the dash: ‘Check VSC system!’, accompanied by the ABS and TC warning lights flashing.

The brake pedal felt ok, so I drove the vehicle for a few miles, hoping the warning would disappear – it didn’t. What to do?!
See what Martynn did to get rid of the warnings

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