💡 Haynes’ World: Volvo Bulb on The Blink!

From: Haynes - Tuesday Nov 07,2023 12:30 pm
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Haynes’ World is a regular feature that takes a look at what the staff at Haynes are doing with their vehicles. This time, Nigel’s usually reliable Volvo V70 has been suffering from bulb trouble.

Car: Volvo V70 2.4 T5
Owner: Nigel Donnelly, Digital Product Manager, AutoFix/DIY

I’ve been running a 2001 Volvo V70 2.4 for three years now, and it has honestly been one of the most trustworthy and comfortable vehicles I have ever owned.

I love its relative simplicity but among the few odd foibles it does have is a hunger for halogen lightbulbs. As a Volvo, it has daytime running lights in the form of permanently illuminated dipped beams at the front and always-on tail lights.

As a result, it gets through bulbs quite regularly and there has been a persistent but intermittent warning on the dash of late, telling me a dipped beam bulb was out. 
The offside front bulb was to blame, and I initially thought it had blown, but I also noticed there was a lot of movement at the back of the bulb, where the terminals were attached. I started the car again and moving the terminal brought the bulb back to life, so I suspected a loose or dirty connection.

I cleaned the terminals, gave them a squirt of WD40, pinched the female spade terminals a touch to ensure a snug fit, dried them off and then put everything back together. All the lights were on and I packed up and headed indoors, presuming I’d done enough.
The next day, I jumped in the car and was met with the familiar orange warning triangle on the dash and the message about a dipped beam failure.

I removed the dust cover from the rear of the headlamp, touched the rear of the bulb and it lit up again. It needed a closer look. Access to the rear of the offside headlamp in a V70 is a little snug, but a quick prod about revealed no chafed cables, loose grounding or any other culprit.

With nothing obviously amiss, I decided to get a second opinion, stealing part of my learned colleague Martynn Randall’s lunch hour to get a second pair of eyes on things. 
Read Martynn’s diagnosis here

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